Why tungsten carbide knives: They are preferred over other knives in
modern paper industry due the fact that
tungsten carbide is a highly
wear resistant material and is very stable which means that
tungsten
carbide knives have a very long lifetime.
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Tungsten Carbide Guillotine Knives,
Trimmer Knives |
They offer the following important advantages :
¤ Less machine down time
¤ Mainimum material loss during regrinding
¤ High and long lasting cutting quality
¤ Stability in cutting edge
¤ High productivity
¤ Low per unit cost
A very high speed operations the wear on circular knives is a familiar
phinomenon. Anging them frequently causes loss of production and quality.
The solution for this is
tungsten carbide circular knives because
the edges of
tungsten carbide knife stay sharp much longer.
In the modern paper industry the needs of any manufacturers include high
speed production, high precision cutting with longer life of knives.
Atlas
tungsten carbide sheet cutter knives are the perfect solution for their
needs.
Tungsten Carbide guillotine knives. Trimmer knives are available for
all types of machines with shortest delivery periods.
Tungsten carbide
knives ensures clean burr free cutting, high productivity with long standing
razor sharp edges & high quality finish. They are ideally suited for
high speed production, quality printing & packaging jobs.
Powder
Metallurgy knives
We have always believed in providing our customers the complete
management solutions for their cutting needs. In the light of this we have
always upgraded ourselves with the latest technology in the world. With this
principle in mind we have introduced Powder Metallurgy knives.
D.B. Engineering Private Limited is the first company to introduce powder
metallurgy knives in India. Powder Metallurgy knives are now popular
worldwide and are mainly used by leading Paper industries. However they can
be used for other industries as well for special applications.
Advantage of Powder Metallurgy over Conventional Steel Making process:
In the conventional steel making process all the time we encounter with the
following detrimental aspects in steel-
A) Presence of impurities viz sulphar and phosphorous in steel due to their
chemical equilibrium characteristics with other elements present in steel
with the ultimate result of poor toughness and poor interactive binding
strength in steel causing poor quality tools.
B) Non-uniform distribution of alloys both no carbide forming and
carbide-forming types adversely affect the toughness and abrasion resistance
properties of tools. This type of non-uniform distribution of alloy is often
termed as segregation and is caused due to sluggish diffusion rate of alloys
during solidification of molten steel and the same is not completely removed
in subsequent hot working process.
It is always to be remembered that introduction of powder metallurgy has
been done to avoid the major defects as mentioned above. In this method
first molten steel is allowed to percolate through a premixed slag cover
which acts as a trap for subpart and phosphorous thus making the steel free
from these two elements subsequently sulphar and phosphorous is atomized in
the presence of inert gas like nitrogen. Due to this atomization alloys do
not get any chances to segregate. As a result we get a very pure and uniform
in composition which is given suitable shape by hot isostatic pressing
forging and rolling process.
High purity and uniformity of composition, which causes uniform grain size,
Uniform distribution of alloy carbides causing tremendous up gradation of
tool standard due to high impact strength, improved bending strength, High
abrasion resistance and superb toughness.